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Prefabricated Substation

    A prefabricated substation is a compact power distribution device. It integrates high-voltage switchgear, distribution transformers, low-voltage switchgear, power metering equipment, and reactive power compensation devices into one or more enclosures. Prefabricated substations are designed to replace traditional civil engineering substations. Due to their small size, compact structure, quick installation, safe and reliable operation, and convenient maintenance, they are widely used in urban and rural areas, factories, mines, oil and gas fields, and new energy power generation.


Prefabricated Substation - Technical Overview & Specifications

Components

  1. High Voltage CompartmentEquipped with high voltage ring main switchgear, surge arresters, voltage transformers and other high-voltage protection components for incoming circuit control and lightning protection.

  2. Transformer CompartmentInstall oil-immersed transformer or dry type transformer, which realizes the step-down conversion of medium-high voltage electric energy to low voltage.

  3. Low Voltage CompartmentArranged with low voltage switch cabinets, low voltage insulated busbars, electric energy metering devices and reactive power compensation equipment to complete terminal power distribution and power factor optimization.

  4. Outer EnclosureMainly fabricated with high-strength steel plates or composite boards. It integrates moisture-proof, anti-rust, dust-proof, fire-resistant and anti-theft functions to fully protect internal electrical equipment.

Features and Advantages

  1. Highly Integrated & Compact LayoutMultiple functional electrical devices are integrated inside one whole enclosure, effectively saving land occupation compared with traditional brick-built substations.

  2. Fast On-site InstallationAll units are fully assembled and tested in factory, convenient for overall transportation and quick on-site wiring, greatly shortening project construction period.

  3. Safe & Stable OperationTotally closed independent compartment structure lowers equipment failure probability and effectively avoids hidden dangers caused by external environmental interference.

  4. Eco-friendly PerformanceThe whole set of equipment generates low operation noise and weak electromagnetic radiation, friendly to surrounding living and working environment.

  5. Flexible & MovableSupport integral moving and relocation, perfectly matching temporary power supply demands of construction sites and temporary engineering projects.

  6. Wide Application ScopeSuitable for urban power grid reconstruction, industrial park power distribution, photovoltaic and wind power new energy stations and other various power supply scenarios.

Environmental Conditions for Operation

  1. Altitude: ≤ 1000 meters above sea level

  2. Ambient Temperature: -25℃ ~ +40℃

  3. Maximum Wind Speed: ≤ 35 m/s

  4. Relative Humidity: ≤ 90% (at 25℃)

  5. Seismic Resistance: Horizontal acceleration ≤ 0.4m/s²; Vertical acceleration ≤ 0.2m/s²

  6. Site Environment: No conductive dust, corrosive, flammable or explosive substances that damage metal parts and insulating components

  7. Installation Requirement: No severe vibration; cabinet vertical inclination shall not exceed 3°



Key Specifications

Product Name Prefabricated Substation
Category Prefabricated Substation
Brand Duanlu Electric
Manufacturer Duanlu Electric Co., Ltd.
Place of Origin Anhui, China
Certifications ISO 9001, ISO 14001, CE, IEC compliant
Warranty 12-24 months (extendable)
Customization OEM/ODM available
MOQ 1 unit (sample) / 5-10 units (bulk)

Application Scenarios

Our Prefabricated Substation is widely used in:

  • Power grid distribution systems (10kV / 35kV substations)
  • Industrial and mining enterprises
  • Commercial buildings and data centers
  • Photovoltaic (PV) power stations
  • Energy storage power stations (BESS)
  • Wind power collection systems
  • Rail transit and urban infrastructure
  • Oil, gas and petrochemical facilities
  • Pharmaceutical and fine chemicals plants

Why Choose Duanlu Electric?

  • 12+ years of manufacturing experience in power distribution equipment
  • 200+ skilled employees with professional engineering team
  • Full product range from 0.4kV to 40.5kV complete sets
  • OEM/ODM service with custom design capability
  • Strict quality control - 100% factory testing before shipment
  • Global export experience to 50+ countries
  • Fast delivery - 15-25 days for standard products
  • 24/7 after-sales support with English-speaking engineers

Frequently Asked Questions

Q: What certifications do your Prefabricated Substation have?

A: All our products are certified with ISO 9001, ISO 14001, CE, and comply with IEC standards. We can also provide specific certifications required by your local market.

Q: What is the warranty period?

A: We provide a standard 12-month warranty from shipment date, with extended warranty up to 24 months. All products undergo strict pre-shipment testing.

Q: Do you offer OEM/ODM services?

A: Yes, we offer full OEM/ODM services including custom design, branding, and packaging. Our R&D team can develop products according to your technical specifications.

Q: What is the minimum order quantity (MOQ)?

A: MOQ is typically 1 unit for samples and 5-10 units for bulk orders of standard Prefabricated Substation. Custom designs may have different MOQ requirements.

Q: What is the lead time?

A: Standard products: 15-25 days. Custom products: 30-45 days depending on specifications. We also keep stock for popular models for faster delivery.

Q: What are the payment terms?

A: We accept T/T (30% deposit, 70% balance before shipment), L/C at sight, and Western Union for samples. Other terms negotiable for long-term partners.

Get a Free Quote for Prefabricated Substation

Our engineering team will respond within 24 hours with detailed pricing and technical specifications.

📞 WhatsApp / Telegram: +86-18658772666

✉️ Email: wangzw@126.com

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